Discover our Process
By keeping all facets of our operations in one location, we maximise efficiency, streamline communication, and ultimately deliver superior products and services to our clients. This setup not only fosters a strong sense of unity within our team but also enhances our ability to adapt swiftly to changing market demands.
“To meet our guidelines we use a set of tools in the design of our agitators.”
Magnus Brandén, Design Engineer
Our Design Guidelines (5)
High Reliability
Our agitation solutions are renowned for their high reliability, ensuring uninterrupted performance even in the most demanding industrial environments. With our commitment to delivering dependable solutions, you can trust that your operations will run smoothly and efficiently, minimizing downtime and maximizing output.
Uniform Mixing Intensity
With a focus on maintaining a homogeneous mixture throughout, you can rely on our systems to ensure every particle receives equal exposure to the blending process. This uniform mixing intensity not only enhances product quality but also optimizes production efficiency, ensuring that your output meets the highest standards with every batch.
No Plug Flow
Prevention of stagnant zones or dead spots within the agitated material. It means ensuring that the entire volume being mixed is subject to consistent movement and mixing action, without any areas where the fluid or particles remain stagnant. This is important for achieving uniformity in mixing and preventing uneven distribution of components, ensuring consistent product quality.
Low Power Consumption
We pride ourselves on offering systems with low power consumption, ensuring efficient performance that minimizes energy usage in demanding industrial environments. Our commitment to sustainability means you can trust in cost-effective operations, reduced environmental impact, and reliable productivity, providing you with both economic and ecological benefits while ensuring smooth operations for your business.
Minimal Maintenance
Our agitation solutions are designed for minimal upkeep, reducing the need for frequent servicing and maximizing operational uptime. With our focus on minimizing maintenance requirements, you can count on hassle-free operation and consistent performance.
01
Sales
Our experienced sales representatives calculate the requirements for each application, leveraging our proprietary technology, Flow Calculate, before transitioning the project to our skilled designers.
Sales Process
Optimised Performance
Flow calculation allows for precise determination of optimal agitation parameters, ensuring that the system operates at peak efficiency, resulting in improved mixing and homogeneity of the solution.
Cost Reduction
By accurately sizing the agitator and selecting the appropriate impeller design based on flow calculation results, unnecessary energy consumption can be minimized, leading to reduced operating costs and lower energy bills.
Enhanced Lifespan
Flow calculation helps prevent overloading and excessive wear and tear on agitation equipment by ensuring that the system operates within its design parameters. This can extend the lifespan of the equipment and reduce the frequency of maintenance and replacement, ultimately saving both time and money.
02
Design
Utilizing CFD and FEM technology, our designers visualize fluid dynamics and evaluate the structural integrity of agitation components. This approach not only optimizes the mixing process but also ensures the production of durable agitators.
Design Process
Customized Agitation Solutions for Every Industry
Our engineers collaborate closely with our sales experts to design and build customized agitators tailored to the specific needs of each industry. This synergy ensures that every client receives a solution optimized for their unique operational challenges and objectives.
Computational Fluid Dynamics (CFD)
CFD simulations provide a detailed visualization of fluid flow patterns, velocity distributions, and mixing behavior within agitation systems. This allows engineers to gain a deeper understanding of the dynamics involved and identify areas for optimization.
The Finite Element Method (FEM)
FEM (Finite Element Method) allows engineers to optimize agitation component designs by identifying high-stress areas and potential failures, enhancing their durability and reliability. This strength analysis proactively addresses vulnerabilities, reducing the risk of equipment failure, costly downtime, and safety hazards, thereby improving performance and extending product longevity.
03
Manufacturing
In our factory, state-of-the-art CNC machines achieve millimeter precision in transforming raw materials into industrial agitators. This process is further refined by our team's manual expertise in assembly and quality control, ensuring that our products meet the highest standards before they are dispatched globally.
Manufacturing Process
Precision CNC Machining
We employ world-leading CNC machinery, including sophisticated lathes and waterjet cutting systems, to precision-engineer components for our industrial agitators. This ensures each part meets the highest standards of quality and performance, tailored to the specific needs of our clients’ diverse applications.
High-Quality Materials and Fabrication
We select only the best materials, such as stainless steel and specialized alloys, for their durability and corrosion resistance. Our state-of-the-art fabrication techniques ensure each component upholds our rigorous quality standards, ready to perform in the most demanding industrial environments.
Assembly and Testing
Our agitators are carefully assembled and undergo extensive testing, including stress and performance evaluations. This meticulous quality assurance process ensures each unit is efficient, safe, and reliable, prepared to meet the challenges of any industrial setting.